Saturday, 15 August 2020

How to replace the probe head of the Huntleigh pocket Doppler

 

Huntleigh  HIGH SENSITIVITY POCKET DOPPLERS Probe Head Replacement Procedure

Periodic inspection is essential to ensure continued effective operation.

Equipment Required

Case splitter part number 6AE025 (not required for D920, D930, FD1 & FD3).

 20MHz Oscilloscope (Gould OS300 or equivalent) and x10 probe.

 Plastic jawed vice.

 DVM on current range

 Synthesised signal generator

 Head alignment service kit, part number 6AH072.

 Frequency counter

 Soldering iron

 New case halves, part number 6AE114.

 Power supply

The PCB assemblies used in the main unit and probe contain electrostatic device (ESD). These may be permanently damaged by electrostatic potentials encountered in routine handling of the assemblies during servicing.

Recommend that all servicing be carried out in a specialised handling area, (SHA) as defined by CECC00015 to avoid damage to the assemblies.

Preparation - For High Sensitivity Probes OP2HS, OP3HS, VP4HS, VP5HS, VP8HS, VP10HS, EZ8)

The retractile cable must be disconnected from the control unit before head replacement can begin.

A spare retractile cable or the retractile cable from the unit must be disconnected from the control unit before a head replacement can begin.

Dismantling Procedure - (All probes except D920, D930, FD1 & FD3)

Align the case splitter jaws as shown below.

Gently squeeze the splitter handles together to release the case internal clips.

Remove the case splitter and separate the case halves from the probe assembly.

 Carefully unplug the probe head.

De-solder the wire(s) from the screen tube and remove tube.

Clamp PCB lightly in vice along its length avoiding stress to the board.

[The retractile cable must be disconnected from the main unit before a head replacement can begin.]

Remove the probe clips from the probe with a firm leverage.

Discard clips.

With the clips removed, take off the Head Assy by disconnecting it from the 4 way connector on the Probe PCB.

Detach the case moulding from the end cap and slide case moulding over the probe.

Discard the case moulding.

De-solder the wire from the copper screen tube.

Remove the tube.

Dismantling Procedure - D920, D930, FD1 & FD3

Note: The retractile cable must be disconnected from the main unit before a head replacement can begin.

Remove the probe clips from the probe with a firm leverage.

Discard clips.

With the clips removed, take off the Head Assy by disconnecting it from the 4 way connector on the Probe PCB.

Detach the case moulding from the end cap and slide case moulding over the probe.

Discard the case moulding.

De-solder the wire from the copper screen tube.

Remove the tube.

New Head Fitting and Alignment.

Select a new head of correct frequency, identified as shown below.

The probe heads are colour coded on the rear of the head as follows:

Connect the head adaptor PCB (supplied with head alignment service kit) to the probe. Fit the head to the adaptor PCB as shown.

Connect the probe in series with the DVM set to measure current and power supply (check that voltage is 5V +/- 1%) as shown below, using power supply adaptor PCB(D920, D930) and adaptor cable (OP/VP probe).

Power Supply Wiring

Switch on power supply.

 Connect scope probe to the Transmitter Terminals (Tx) of the head adaptor PCB and observe Sine wave.

 Adjust PR1 to obtain 1.5V +/- 0.5Vpp.

Adjust T1 to minimise supply current.

Head adaptor PCB

Head Adaptor PCB Ref : 6AH185  To be used with Head Assemblies:

SP-HEAD - VP4HS

SP-HEAD - VP5HS

SP-HEAD - VP8HS

SP-HEAD - VP10HS

SP-HEAD - EZ8HS

SP-HEAD - OP2HSG1

SP-HEAD - OP3HSG1

SP-TDR - OP2HSB1

SP-HEAD - OP2HSB1

SP-TDR - OP3HSB1

SP-HEAD - OP3HSB1

Head Adaptor PCB Ref : 6AH185-B.  To be used with Head Assemblies:

SP-HEAD - OP2HSG2

SP-HEAD - OP3HSG2

SP-TDR - OP2HSB2

SP-HEAD - OP2HSB2

SP-TDR - OP3HSB2

SP-HEAD - OP3HSB2

SP-726222 = SP-726219

SP-726224 = SP-726218

Vascular Probe Head Assemblies Only [e.g. VP8HS, VP5HS, VP4HS, VP10HS]

Refer to the Head Assembly to determine drive voltage output for the selected transmitter impedance (see Figure ) Set transmitter voltage using PR1

Obstetric Probe Head Assemblies Only [e.g. OP2HS, OP3HS]

Whilst observing the probe supply current, adjust PR1 so that supply current = 35 mA.

If 35mA cannot be obtained, set PR1 to maximum current.

Record this reading on the Device History Record Sheet  along with transmitter impedance and date code.

(e.g. Date "21st June 1993", Product "OP2", Serial Number "135",

Transmitter Head Impedance "24", Drive Voltage "3V", Supply current “35mA”, Date Code "TAD").

 Check that supply current is;

By adjusting T1, <45mA for VP4, VP5, VP8, VP10, EZ8

Turn off the power supply and disconnect probe.